B12

Automatic bottling line for oil

DA FARE Absolute performance.
Polaris Automazioni designed the B12 line for medium and large producers who need to achieve greater flexibility in their production lines to cater for frequent bottle size changeovers and small batches.

for glass and PET bottles

CAPACITY > from 100 cc to 2 Liters
PRODUCTION SPEED > 2500 bph
SIZE CHANGEOVER > 30 - 60 min.
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SPECIFICATIONS

The B12 line guarantee higher levels of productivity yet offer the same flexibility of other machines made by Polaris Automazioni, for example:

BOTTLE SIZE

It is able to handle any shape of bottle: cylindrical, square, triangular, small jars, flasks, shaped bottles, etc. from 100 cc to 2 Liters.

SIMPLE AND FAST

The bottle size changeover involves just a few simple adjustments and without having to change machine parts, in just 30-60 minutes depending on the line configuration.

PRODUCTION CAPACITY

It has a nominal productivity capacity (maximum) of 2500 bottles/hour, easily adjustable to run a lower speeds

SINGLE BOTTLING LINE IN MONOBLOC

The line is made entirely in AISI 304 stainless steel (parts coming into contact with the product in AISI 316 available on request).

CONFIGURATION

The basic configuration of the B12 line for oil includes:

  • 10+10 NOZZLES BLOWER unit in line using filtered compressed air, or nitrogen.
  • FILLING UNIT 10+10-nozzle filler with vacuum directly in the bottle, complete with product feeding system which uses a cycle within the filling machine fitted with a Venturi tube to automatically draw it up from the customer's storage tank, without the need for a pump. The machine has an automatic internal cleaning programme with pipe/false bottles.
  • LEVELLER Levelling device to achieve correct level filling in the bottles with the uptaken product fed back to the tank, reaching millimetre accuracy.
  • CAPPER Capping unit for screw or press-on caps with a 400mm diameter cap feeding hopper.
  • CAPSULE DISPENSER Dispenser for heat-shrink capsules complete with fan-assisted thermal head for heat sealing.
  • LABELLER Labelling unit for self-adhesive body labels (in paper or transparent) with horizontal unwinding.
  • LABELLER Labelling unit for self-adhesive back labels (in paper or transparent) with horizontal unwinding.
  • INKJET CODER for batch number and expire date.
  • ELECTRIC CONTROL PANEL with Profinet, HMI touch-screen display.
  • ACCIDENT-PREVENTION GUARDS CE standard accident-prevention guards with top cover.
  • FINAL COLLECTION TABLE for the finished product.

CUSTOMISATION

The B12 line can be highly customised with a configuration matching the specific bottling and packaging needs of the user, adding or removing different heads as required.

The following can be added to the same basement:
  • No bottle no spray during rinsing
  • Ultra Clean filling machine in AISI 316L
  • Nitrogen gas injector after filling
  • Extra filling pipes for bottles with particularly narrow necks.
  • Can also fill PET bottles (if sufficiently stiff).
  • Neutralisation of the filling unit with nitrogen gas (for production pauses).
  • Batch feeders for bottled flavourings, by volume (liquid flavourings), by weight or number (solid flavourings such as powdered spices or chilli pepper).
  • Manual capping unit for special caps (in glass, etc.) complying with safety standards.
  • Feeder hoppers handling all types of screw or press-on cap (the terminal head of the capping unit must be replaced to change from a screw cap to a press-on cap).
  • Cap elevator
  • Storage for PVC capsule
  • Orientation/centering device can be fitted for bottles with a cylindrical bottom, with bottle spotting
  • Additional labelling units (e.g. for the bottle neck label, even 360°).
  • Remote assistance (remote machine diagnostics), via modem
  • UL/CSA machine conform
  • Rotating outlet disk, for collection of the final product.

Additional customisation needs for future heads available on request.

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