SPECIFICATIONS


The B3 line has the same specifications as the other machines made by Polaris Automazioni, namely:

BOTTLE SIZE

It is able to handle any shape of bottle: cylindrical, square, triangular, small jars, flasks, shaped bottles etc. from 100 cc to 2 L


SIMPLE AND FAST

The bottle size changeover involves just a few simple adjustments and without having to change machine parts, in just 15-20 minutes depending on the line configuration


PRODUCTION CAPACITY

It has a nominal production capacity of 400-500 bottles/hour, easily adjustable to run at lower speeds


CAN BE USED BY CO-PACKERS

Its specifications make it ideal for use by co-packers


SINGLE BOTTLING LINE IN MONOBLOC

The entire line consists of a one-piece machine made entirely in AISI 304 stainless steel (parts coming into contact with the product in AISI 316 available on request).

CONFIGURATION


The basic configuration of the B3 line for SPIRITS AND LIQUEURS includes:

  • FILLING MACHINE 5-nozzle filler with vacuum directly in the bottle, complete with product feeding system which uses a cycle within the filling machine fitted with a Venturi tube to automatically draw it up from the customer's storage tank, without the need for a pump. The machine has an automatic internal cleaning programme with pipe/false bottles.
  • CAPPER Capping unit for screw or press-on caps with a 400mm diameter cap feeding hopper
  • CAPSULE DISPENSER Dispenser for heat-shrink capsules complete with fan-assisted thermal head for heat sealing.
  • LABELLER Labelling unit for self-adhesive body labels (in paper or transparent) with horizontal unwinding.
  • LABELLER Labelling unit for self-adhesive back labels (in paper or transparent) with horizontal unwinding.
  • CODING UNIT Bottle coder by thermic transfer for legal dates and batch numbers.
  • ELECTRIC CONTROL PANEL with Profinet and SIEMENS S7 PLC, HMI touch-screen display
  • CE STANDARD ACCIDENT-PREVENTION GUARDS with top cover.
  • FINAL COLLECTION TABLE for the finished product.

CUSTOMISATION


The B3 line can be highly customised and its configuration always matches the specific bottling and packaging needs of the user, adding or removing different heads as required.

Other heads and optional accessories can be added to the same basement:
  • 5-nozzle bottle blower using filtered compressed air, or nitrogen (filter, pressure reducer and pressure gauge, supplied). Alternatively: 5-nozzle rinser that can use running water or a recycled alcohol-based product.
  • Levelling device to achieve correct level filling in the bottles with the uptaken product fed back to the tank, reaching millimetre accuracy.
  • Extra filling pipes for bottles with particularly narrow or long necks.
  • Can also fill PET bottles (if sufficiently stiff).
  • Batch feeders for bottled flavourings, by volume (liquid flavourings), by weight or number (solid flavourings such as frozen bilberries or other berries).
  • Feeder hoppers handling all types of screw or press-on cap (the terminal head of the capping unit must be replaced to change from a screw cap to a press-on cap).
  • Manual capping unit for special caps (in glass, etc.) complying with safety standards.
  • Visual control for checking the integrity of the filled and capped bottles.
  • Additional labelling units (e.g. for the bottle neck label, even 360°).
  • Head for applying duty stamps, paper/glue or self-adhesive type, “L” shaped, “U” shaped, or square stamp, with the possibility to replace the different loaders.
  • Pre-set recipes called up by an ID number using the digital display for the various bottle shapes, with the operating settings (filling time, blowing, labelling, etc).
  • Remote assistance (remote machine diagnostics), via modem.
  • Upper hood with motor-operated exhauster for intake of alcohol vapour from the filling room.
  • ATEX-compliance for parts coming in direct contact with the product.
  • Rotating outlet disk, 800 mm diameter, for collection of the final product.
  • The machine can be supplied on 4 wheels.

Additional customisation needs for future heads available on request.

Contact us for more information

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