SPECIFICATIONS


The basic specifications of the B1 line are the same as those of the other more complete machines made by Polaris Automazioni, namely:

BOTTLE SIZE

It is able to handle any shape of bottle: cylindrical, square, triangular, small jars, flasks, shaped bottles etc. from 100 cc to 2 L.


SIMPLE AND FAST

The bottle size changeover involves just a few simple adjustments and without having to replace machine parts, in just 5-10 minutes.


PRODUCTION CAPACITY

It has a nominal production capacity of 400-500 bottles/hour, easily adjustable to run also at lower speeds.


CAN BE USED BY CO-PACKERS

Its specifications make it ideal for use by co-packers.


MONOBLOC BOTTLING MACHINE

The machine is a Monobloc unit made entirely in AISI 304 stainless steel (parts coming into contact with the product in AISI 316 available on request).

CONFIGURATION


The B1 line automates the two main stages in the bottling process and has the following configuration:

  • FILLING MACHINE 5-nozzle filler with vacuum directly in the bottle, complete with product feeding system which uses a cycle within the filling machine fitted with a Venturi tube to automatically draw it up from the customer's storage tank, without the need for a pump. The machine has an automatic internal cleaning programme with pipe/false bottles.
  • CAPPER Capping unit for screw or press-on caps with a 400 mm diameter cap feeding hopper.
  • ELECTRIC CONTROL PANEL with Profinet and SIEMENS S7 PLC, HMI touch-screen display.
  • ACCIDENT-PREVENTION GUARDS CE standard accident-prevention guards with top cover.
  • FINAL COLLECTION TABLE for the finished product.

NOTE: The machine can be connected to a stand-alone labelling unit, even as a retrofit.

CUSTOMISATION


The B1 line can be highly customised and its configuration always matches the specific bottling needs of the user, as different heads can be added (also retrofit).

The following can be added to the same basement:
  • 5-nozzle bottle blower using filtered compressed air, or nitrogen (filter, pressure reducer and pressure gauge, supplied). Alternatively: 5-nozzle rinser that can use running water or a recycled alcohol-based product
  • Levelling device to achieve correct level filling in the bottles with the uptaken product fed back to the tank, reaching millimetre accuracy
  • Extra filling pipes for bottles with particularly narrow or long necks
  • Can also fill PET bottles (if sufficiently stiff)
  • Batch feeders for bottled flavourings, by volume (liquid flavourings), by weight or number (solid flavourings such as frozen bilberries or other berries)
  • Feeder hoppers handling all types of screw or press-on cap (the terminal head of the capping unit must be replaced to change from a screw cap to a press-on cap)
  • Manual capping unit for special caps (in glass, etc.) complying with safety standards • Remote assistance (remote machine diagnostics), via modem
  • Upper hood with motor-operated exhauster for intake of alcohol vapour from the filling room
  • ATEX-compliance for parts coming in direct contact with the product
  • Rotating outlet disk, 800 mm diameter, for collection of the final product
  • The machine can be supplied on 4 wheels

Additional customisation needs for future heads available on request.

Contact us for more information

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